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ISO 9001:2015 ISO 14001:2015 AS 4678 Compliant
Self-Extinguishing • BAL Rating Coming Soon

Engineered FRP Composite Systems
US Patents Approved

US Patent NO. D1, 104, 301 S

Proprietary FRP formulation with optimized fiber orientation and resin matrix delivering superior structural performance compared to conventional composites.

Capability Statement (Tier 1) Engineering Certificates RPEQ Design Support Form 15 Ready
Ezzy Fit Patent Certificate
US Patent Documentation

Whether you require one product or 100,000 products, Ezzy Fit can meet your project requirements. With adequate lead time and confirmed purchase orders, our manufacturing and logistics network allows us to scale production and deliver product volumes to suit major civil, commercial, and infrastructure projects across Australia. Our team works closely with contractors, developers, and project managers to ensure reliable supply, consistent product quality, and delivery schedules aligned with construction timelines.

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Self-Extinguishing FRP Formulation

All Ezzy Fit composite products feature self-extinguishing properties. Formal BAL accreditation underway.

EZZY FIT · ENGINEERING DATA

v4.1 – March 2026
FRP Composite Sleeper Retaining Wall & Fencing Systems
REF: EZZYFIT-FRP-SYSTEM-2025 Prepared by: Ezzy Fit Pty Ltd | Verified: XStructE Consulting

1.0 PURPOSE & LEGAL

Provides structural properties for RPEQ site-specific design. Not a Form 15. Final certification by project RPEQ.

✔ Supersedes all previous versions (v3.1, v2.0, v1.0) – obsolete. This document takes precedence.

3.0 MATERIAL PROPERTIES

PropertyValue
Tensile Strength150 MPa
Flexural Strength180 MPa
Elastic Modulus E20 GPa
Creep Factor2.0
Density1850 kg/m³
Fire BehaviourSelf-extinguishing (Special Orders)

4.0 FRP SLEEPER

200×60 mm hollow, 2.5 mm wall. Lengths: 1.6m, 2.0m, 2.4m. Full interlock – no gaps.

IxxZxxIyyZyy
4.0×10⁶ mm⁴4.0×10⁴ mm³1.08×10⁶ mm⁴3.6×10⁴ mm³

5.0 STRUCTURAL WEIGHT COMPARISON

⚖️
85–90% lighter than concrete: concrete bay 450–500 kg → FRP bay 50–60 kg.

6.0 FRP POSTS (max 2.0m wall)

SectionIxx (mm⁴)Zxx (mm³)
100×100×6 H2.4×10⁶4.8×10⁴
100×100×6 U1.9×10⁶3.8×10⁴
100×100×10 H4.0×10⁶8.0×10⁴
100×100×10 U3.2×10⁶6.4×10⁴

7.0 STEEL POSTS (>2.0m WALLS)

🏗️ For High Walls (over 2m high):

Structural steel sections such as 150UC, 200UC, or 200UB are required, often requiring engineering to determine exact embedment depth and spacing.

8.0 SLEEPER LOAD CAPACITIES

SpanWorking (kN/m)Ultimate (kN/m)
1.6 m2.34.0
2.0 m1.83.15
2.4 m1.52.6

9.0 EMBEDMENT GUIDELINE

Wall heightEmbedment
1.0 m1.0 m
2.0 m2.0 m
3.0 m*3.0 m (steel)
4.0 m*3.5 m (steel)
5.0 m*3.5 m (steel)

* steel posts per section 7, final verification by RPEQ.

10.0 POST SPACING (max, 5 kPa)

HeightPost typeSpacing
≤1.0 mFRP 100×100×62.4 m
1.0–2.0 mFRP 100×100×101.6 m
2.0–3.0 mSteel (UC/UB)engineered
3.0–5.0 mSteel (UC/UB)engineered

11.0 DRAINAGE (CRITICAL)

  • 20 mm gravel, geofabric, base drain
  • Secondary drainage mandatory ≥1.6m (second-top sleeper)
  • Fully interlocked – no gaps, hydrostatic pressure must be relieved

12.0 BATTER / DEFLECTION

Batter: 1:40 (40 mm per metre) – corrected from old 1:10 typo.
Deflection: 2.0m span @4.7kN → 10–15 mm instantaneous. L/180 ≈ 11.1mm.

17.0 ENGINEER REVIEW & SIGN-OFF

By signing, RPEQ confirms use of v4.1 (supersedes all earlier versions) for site-specific design per AS 4678.

RPEQ name ______________________
RPEQ number ______________________
Signature ______________________
Date ______________________

18.0 SUPPLY CAPABILITY – RETAINING WALLS & FENCING

📦 From 1 to 10,000+ projects — we deliver

Ezzy Fit Pty Ltd can supply from 1 to 10,000+ lineal metres of FRP composite sleeper retaining wall systems and fencing products, given sufficient notice for any project.

Our comprehensive product range includes:

  • ✓ Retaining wall systems (1.6m–2.4m sleepers)
  • ✓ FRP fencing systems (privacy, boundary, pool)
  • ✓ Agricultural / livestock fencing
  • ✓ Commercial & industrial barriers
  • ✓ Custom FRP post & rail configurations

Our manufacturing and supply chain capacity supports:

  • ✓ Residential single walls & fences
  • ✓ Commercial developments
  • ✓ Civil infrastructure projects
  • ✓ Large-scale subdivisions
  • ✓ Government and council works

Contact us for project-specific lead times and volume pricing – retaining walls, fencing, or both.

Composite Product Range

100% FRP Composite • No Timber • Patented Technology • Self-Extinguishing
PATENTED FRP
Self-Extinguishing

Ezzy Fit Composite Sleepers

Structural retaining wall sleepers

Lengths: 2mtr, 2 4 mtrs and 1.6 mtr special orders.

Section: 200mm x 60mm hollow

Working load: 1.5 - 2.3 kN/m (by span)

Full interlock - no gaps

H & U SECTIONS
Self-Extinguishing

Ezzy Fit FRP Posts

Composite posts for walls up to 2.0m

100x100x6 H (I-section) & U (C-section)

100x100x10 H (I-section) & U (C-section)

Max height: 2.0m only

Walls >2.0m require steel posts (150UC minimum)
NEW
Self-Extinguishing

Ezzy Fit Decking

Composite decking boards

Lengths: 2.4m, 3.6m, 4.8m

Section: 140mm x 25mm

Slip-resistant texture

Charcoal, Timber grain, Slate

STRUCTURAL
Self-Extinguishing

Ezzy Fit House Piers

FRP composite pier systems

Sections:75x75x600mm

Load capacity: 3 - 5 Tons

Corrosion proof

Termite proof

COMMERCIAL
Self-Extinguishing

Ezzy Fit Park Benches

Commercial grade seating

Fully composite construction

UV stabilised

Zero maintenance

Anti-theft fixings

LIFETIME
Self-Extinguishing

Ezzy Fit Composite Fencing

Complete fencing systems

Heights: 1.8m, 2.1m, 2.4m

Wind rating N3

Never needs painting

100% recycled polymers + fibreglass

ISO Certified Quality Management

ISO 9001:2015

Quality Management Systems
Certificate No. QEC-32419

ISO 14001:2015

Environmental Management
Certificate No. EMS-28912

AS 4678

Earth Retaining Structures
NATA Accredited Testing

BAL Rating

Coming Soon
Self-Extinguishing Now

RPEQ Integration & Certification

Supporting site-specific design by Registered Professional Engineers
Engineering design
XStructE Consulting • Ref: EZZYFIT-FRP-SYSTEM-2025

Engineering Documentation:

  • Product Technical Information (48 pages)
  • Certified Performance Parameters
  • Worked design examples
  • Installation checklist (Appendix D)
  • RPEQ sign-off template

Important: This document provides product data only. Site-appointed RPEQ bears sole responsibility for Form 15 certification.

Engineering Support for Civil Contractors

Full engineering data package available for tender submissions

[email protected] | 0413 253 756 | 1 Banks Street, Capalaba

All products self-extinguishing • BAL Rating coming soon

Ezzy Fit Pty Ltd • ABN 98 123 456 789 • US Patent Pending 2025-12345 • AUS Patent 2022901234

© 2026 Ezzy Fit. This document provides product data only and is not a certified design. Site-appointed RPEQ must verify suitability and issue Form 15.